description
Possibility of Drilling H-Beam and Original and Assembled Box Beams Possibility of Drilling H-Beam and Original and Assembled Box Beams.
Work-Piece Clamping During Whole Drilling Process.
Using Double Ball Screw for Spindles Fast Movement While Positioning Drill Bit.
Easy and Exact Installation Due to Using an Integrated Chassis along with Rails.
DETAILS
- Possibility of Drilling H-Beam and Original and Assembled Box Beams
- Possibility of Three Spindles Simultaneous Performance for Asymmetric Drilling on H and Box Beam Wing and Flange
- Possibility of Tools Replacement for Each Spindle Independent of Their Performance While Drilling
- Work-Piece Clamping During Whole Drilling Process
- Using Double Ball Screw for Spindles Fast Movement While Positioning Drill Bit
- Ineffectiveness of Work-Piece Assembly Methods Such as Split H and Box Beam and Stud Welding on the Precision of Drill Bit Position
- Easy and Exact Installation Due to Using an Integrated Chassis along with Rails
- A Robust and Integrated Main Gate Structure for Sustainability and less Vibration during Drilling Process
- A Centralized Electric Power System for Noise Reduction, Cabling and Trouble-shooting Improvement
- Using an Air-Conditioning System than a fan in Power Center for Cooling
- Using an Optic Sensor to Locate Zero Point on Work-Piece than a Mechanical Step or Micro Switch
- Possibility of Connecting Controller to Internal Network-Cable-Wireless
- Having a Monitoring System for each Spindle
- Possibility of Drilling, Tape Cutting and Surface Milling on Spindles Simultaneously
- . Equipped with Three Separate Hand Wheels for Each Process and Discrete Selection of each Axis
- A Robust Clamping System for Keeping the Work-Piece Constant While Drilling
- Equipped with CAN-OPEN Network System than the Old Analog System
| Subjects | Descriptions |
|---|---|
| Effective workpiece dimensions | Web: 200 – 1200 mm / Flange: 200 - 500 mm Length: 2500 - 12000 mm / Thickness: 10 - 50 mm |
| Number of spindles | 3 Spindles |
| Number of machine axes | 10 AXES |
| Specifications and speed range of the spindle | AC Servo Motor: 18 kw / Max Spindle Speed: 3500 rpm Max Drilling Torque: 230 Nm. / Spindle Taper: BT 40 |
| Machine's control system | PC Base - Promax ITALY, under network servo control, 10 Axis Simultaneous, Flex 3D – for G code generator (Lintec – Spain) |
| Machine's Control system features | Monitor: 17´ - Color – Touch Screen, USB, WIFI |
| Tool replacement system | Equipped with 3 magazines for each spindle Drilling, Milling |
| Tool replacement set | Linear Tool Change Magazine / Capacity: 4 Tools Tool Model: BT 40 / Max Tool Length: 320 mm |
| Type of drills | HSS: Max 35 mm (direct) HSS: Max 40 mm (with leading drill) Drill insert (spade drill) HSS: Max 24 mm |
| Maximum linear velocity of Y axis (Transverse movement of spindle) | 6000 mm/min |
| Maximum X-axis linear velocity (Transverse spindle motion) | 6000 mm/min |
| Maximum linear velocity of Z axis (Spindle transverse motion) | 6000 mm/min |
| Effective x-axis motion course in three spindles | 500 mm |
| Spindle movement accuracy | ± 0.02 |
| Machine's drilling accuracy | Depended to drill life and quality |
| Workpiece referencing system | By optic sensor install on gantry |
| Cooling system | Misting Coolant - Internal & External B. Equipped with pneumatic automatic guidance system for welding torches under PLC control. C. Equipped with adjustment system and clamp to the flange of the sheet beam when starting the assembly. D. Equipped with hydraulic jack adjustment system to correct the deflection of the beam flange during assembly |
| Monitoring | 3X (CCD Camera) + 32” LCD TV |
| Number of clamps holding the workpiece | 2 vertical hydraulic clamps on the gate |
| Axis A motor and gearbox (Longitudinal movement of the workpiece) | AC Servo Motor: 3 Kw – 1000 rpm Low Backlash Gearbox Rack & Pinion + Linear Guide |
| Y-axis motor and gearbox (Transverse spindle movement) | AC Servo Motor: 2 x (1Kw – 1000 rpm) Direct Flexible Coupling Ball Screw + Linear Guide |
| X-axis motor and gearbox (Longitudinal movement of spindle) | AC Servo Motor: 2 x (1Kw – 1000 rpm) Direct Flexible Coupling Ball Screw + Linear Guide |
| Z-axis motor and gearbox (Spindle forward motion) | AC Servo Motor: 1Kw – 1000 rpm Electrical Break Pulley and Timing Belt Ball Screw + Linear Guide |
| Panel's degree of protection | IP52 |
| Machine’s Electric Power Consumption | Nominal Current @ max. load = 380 V – 50 Hz – 3 Ph - 90 A |
| Unit cooling system | AC Motor 0.25 KW – 1400 rpm |
| Overall Machine's Dimension (mm) | L: 2400 mm, W: 7000 mm, H: 3200 mm |
| Overall Machine's Weight (kg) | 80700 kg |
| Infeed Conveyor Length | 12m |
| Outfeed Conveyor Length | 12m |
| Weight per Linear Meter | 750 kg/m |
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