CNC H Beam Drilling Machine

Product Description

description

Possibility of Drilling H-Beam and Original and Assembled Box Beams Possibility of Drilling H-Beam and Original and Assembled Box Beams.
Work-Piece Clamping During Whole Drilling Process.
Using Double Ball Screw for Spindles Fast Movement While Positioning Drill Bit.
Easy and Exact Installation Due to Using an Integrated Chassis along with Rails.

DETAILS

  1. Possibility of Drilling H-Beam and Original and Assembled Box Beams
  2. Possibility of Three Spindles Simultaneous Performance for Asymmetric Drilling on H and Box Beam Wing and Flange
  3. Possibility of Tools Replacement for Each Spindle Independent of Their Performance While Drilling
  4. Work-Piece Clamping During Whole Drilling Process
  5. Using Double Ball Screw for Spindles Fast Movement While Positioning Drill Bit
  6. Ineffectiveness of Work-Piece Assembly Methods Such as Split H and Box Beam and Stud Welding on the Precision of Drill Bit Position
  7. Easy and Exact Installation Due to Using an Integrated Chassis along with Rails
  8. A Robust and Integrated Main Gate Structure for Sustainability and less Vibration during Drilling Process
  9. A Centralized Electric Power System for Noise Reduction, Cabling and Trouble-shooting Improvement
  10. Using an Air-Conditioning System than a fan in Power Center for Cooling
  11. Using an Optic Sensor to Locate Zero Point on Work-Piece than a Mechanical Step or Micro Switch
  12. Possibility of Connecting Controller to Internal Network-Cable-Wireless
  13. Having a Monitoring System for each Spindle
  14. Possibility of Drilling, Tape Cutting and Surface Milling on Spindles Simultaneously
  15. . Equipped with Three Separate Hand Wheels for Each Process and Discrete Selection of each Axis
  16. A Robust Clamping System for Keeping the Work-Piece Constant While Drilling
  17. Equipped with CAN-OPEN Network System than the Old Analog System

SubjectsDescriptions
Effective workpiece dimensionsWeb: 200 – 1200 mm / Flange: 200 - 500 mm
Length: 2500 - 12000 mm / Thickness: 10 - 50 mm
Number of spindles3 Spindles
Number of machine axes10 AXES
Specifications and speed range of the spindle AC Servo Motor: 18 kw / Max Spindle Speed: 3500 rpm
Max Drilling Torque: 230 Nm. / Spindle Taper: BT 40
Machine's control systemPC Base - Promax ITALY, under network servo control,
10 Axis Simultaneous,
Flex 3D – for G code generator (Lintec – Spain)
Machine's Control system features Monitor: 17´ - Color – Touch Screen, USB, WIFI
Tool replacement system Equipped with 3 magazines for each spindle Drilling, Milling
Tool replacement setLinear Tool Change Magazine / Capacity: 4 Tools
Tool Model: BT 40 / Max Tool Length: 320 mm
Type of drillsHSS: Max 35 mm (direct)
HSS: Max 40 mm (with leading drill)
Drill insert (spade drill) HSS: Max 24 mm
Maximum linear velocity of Y axis
(Transverse movement of spindle)
6000 mm/min
Maximum X-axis linear velocity
(Transverse spindle motion)
6000 mm/min
Maximum linear velocity of Z axis
(Spindle transverse motion)
6000 mm/min
Effective x-axis motion course in three spindles 500 mm
Spindle movement accuracy ± 0.02
Machine's drilling accuracy Depended to drill life and quality
Workpiece referencing systemBy optic sensor install on gantry
Cooling systemMisting Coolant - Internal & External
B. Equipped with pneumatic automatic guidance system for welding torches under PLC control.

C. Equipped with adjustment system and clamp to the flange of the sheet beam when starting the assembly.

D. Equipped with hydraulic jack adjustment system to correct the deflection of the beam flange during assembly
Monitoring 3X (CCD Camera) + 32” LCD TV
Number of clamps holding the workpiece2 vertical hydraulic clamps on the gate
Axis A motor and gearbox
(Longitudinal movement of the workpiece)
AC Servo Motor: 3 Kw – 1000 rpm
Low Backlash Gearbox
Rack & Pinion + Linear Guide
Y-axis motor and gearbox
(Transverse spindle movement)
AC Servo Motor: 2 x (1Kw – 1000 rpm)
Direct Flexible Coupling
Ball Screw + Linear Guide
X-axis motor and gearbox
(Longitudinal movement of spindle)
AC Servo Motor: 2 x (1Kw – 1000 rpm)
Direct Flexible Coupling
Ball Screw + Linear Guide
Z-axis motor and gearbox
(Spindle forward motion)
AC Servo Motor: 1Kw – 1000 rpm
Electrical Break
Pulley and Timing Belt
Ball Screw + Linear Guide
Panel's degree of protectionIP52
Machine’s Electric Power ConsumptionNominal Current @ max. load = 380 V – 50 Hz – 3 Ph - 90 A
Unit cooling system AC Motor 0.25 KW – 1400 rpm
Overall Machine's Dimension (mm) L: 2400 mm, W: 7000 mm, H: 3200 mm
Overall Machine's Weight (kg) 80700 kg
Infeed Conveyor Length12m
Outfeed Conveyor Length 12m
Weight per Linear Meter 750 kg/m